An alumina ceramics tube is made from the high-temperature material alumina. Its composition ranges from 60% to 99.7% alumina. Its high temperature range, 1600-1700 degrees centigrade, and wear-resistance make it an ideal choice for various applications. Moreover, alumina ceramic tubing is less susceptible to standard wear and tear, which is a great plus in kiln environments.
Alumina ceramics are made from bauxite, which is an aluminum-rich clay-like material found a few meters beneath the earth's crust. Generally, alumina is used in abrasives, ceramics, and electronic components. Other applications for alumina include bushings, bearings, and other wear-resistant components. It is a highly conductive material that also exhibits excellent electrical and thermal properties.
In one method of manufacturing alumina ceramics tubes, alumina fine powder, a sintering aid, and an organic hydrophilic substance are mixed. Water is added to the mixture to promote pre-firing, and between 12 and 25 percent of water is added to the composition. It is important to select the right organic substance for the application, however, as it must be water-soluble, thermally decomposed, and not leave residues upon firing.
Alumina ceramic tubes have many applications. For example, they are commonly used in industrial furnaces as end insulations, as well as support components. They are also suitable for vacuum systems and thermocouple insulation. They are also highly resistant to corrosion. Alumina ceramic tubes can be molded using a variety of methods. If you need a tube of a specific length, you can order one that is specially made to fit your needs.
Alumina is a high-purity ceramic. Its low thermal expansion makes it suitable for high temperature and furnace applications. Additionally, its compressive strength and thermal shock resistance make it ideal for semiconductor applications. Because of its properties, alumina is widely used in industrial ovens and machines. These high-purity materials are also ideal for semiconductor parts and are used in gas nozzles. Their excellent electrical and chemical resistance make them an excellent choice for protection tubes in a variety of industries.
Another method of forming alumina tubes is through the pressing process. In this process, an alumina powder is suspended in hot air and calcined by heat. Alumina is mixed with other substances before the forming process begins. The resulting mixture determines the grade of ceramics. Once formed, alumina tubes are either spray dried, granulated, or aqueous slip. Afterward, they are processed by extrusion, aqueous slip, or ceramic dough feedstock.